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聚氨酯灌封膠

發(fā)布日期:2025-02-21
聚氨酯灌封膠又稱PU灌封膠,通常由聚醋、聚醚和聚雙烯烴等低聚物的多元醇與二異氰酸酯, 以二元醇或二元胺為擴(kuò)鏈劑,經(jīng)過逐步聚合而成。
特點(diǎn):
聚氨酯灌封材料的特點(diǎn)為硬度低, 強(qiáng)度適中, 彈性好, 耐水, 防霉菌, 防震, 透明, 有優(yōu)良的電絕緣性和難燃性, 對(duì)電器元件無腐蝕, 對(duì)鋼、鋁、銅、錫等金屬, 以及橡膠、塑料、木質(zhì)等材料有較好的粘接性。灌封材料可使安裝和調(diào)試好的電子元件與電路不受震動(dòng)、腐蝕、潮濕和灰塵等的影響。
優(yōu)勢(shì):
聚氨酯灌封膠可室溫固化,避免了由于在加熱固化中溫升造成電子、電器零部件的損壞及性能下降。由于室溫下灌封固化, 不需要龐大的加熱固化設(shè)備, 因而, 它是電子、電器零件防濕、防腐蝕處理的理想灌封材料。
一、產(chǎn)品簡介:
聚氨酯灌封膠是針對(duì)電子工業(yè)中精密電路控制器及元器件需長期保護(hù)而研制的密封膠。具有優(yōu)異的電絕緣性、尤其適用于惡劣環(huán)境中(如潮濕、震動(dòng)和腐蝕性等場所)使用的電子線路板及元器件的密封。
二、應(yīng)用領(lǐng)域:
適用于各種電子元器件,微電腦控制板等的密封, 如洗衣機(jī)模糊控制器、燃?xì)鉄崴鞯拿}沖點(diǎn)火器、感應(yīng)潔具控制器、電動(dòng)自行車驅(qū)動(dòng)控制器等。
三、操作工藝:
1、 預(yù)熱:將被澆注器件置于60左右烘箱中烘1-2小時(shí),除去器件濕氣;
2、 混合:稱取一定量A料,然后按比例加入B料,于混合容器中攪拌均勻;
3、 脫泡:將混合料真空脫泡(注:停止抽真空前膠液表面殘留的少量氣泡為正?,F(xiàn)象,常壓下將自然消失);
4、 澆注:將脫泡后混合料澆注于待灌器件中,23℃/3-4小時(shí)可完全固化。
四、貯存、運(yùn)輸及注意事項(xiàng):
1、 本產(chǎn)品是非危險(xiǎn)品,按一般化學(xué)品貯運(yùn),產(chǎn)品生產(chǎn)日期見包裝桶。
2、 A、B組份應(yīng)密封保存,若開啟后未用完,請(qǐng)重新蓋好蓋子密封。
3、 灌膠過程中,混合容器、攪拌工具等應(yīng)避免與水、潮氣接觸。
4、 使用過程中,滴灑的膠液可用丙酮、醋酸乙酯、二氯甲烷等溶劑清洗,但不能把溶劑混入未使用的A、B膠及已經(jīng)灌封的膠里面。
五、包裝規(guī)格:
A料包裝為鐵桶,20KG/桶;B料包裝為鐵桶,16KG/桶。
注:以上性能參數(shù)為該產(chǎn)品于濕度70%、溫度23℃時(shí)測(cè)試之典型數(shù)據(jù),僅供客戶使用時(shí)參考,并不能完全保證于某個(gè)特定環(huán)境時(shí)能達(dá)到全部數(shù)據(jù)。敬請(qǐng)客戶使用時(shí),以實(shí)測(cè)數(shù)據(jù)。


Polyurethane sealant, also known as PU sealant, is usually composed of polyols and diisocyanates of oligomers such as polyacetylates, polyethers, and polydialkenes, with diols or diamines as chain extenders, and gradually polymerized.

characteristic:

The characteristics of polyurethane sealing materials are low hardness, moderate strength, good elasticity, water resistance, mold resistance, shock resistance, transparency, excellent electrical insulation and flame retardancy, no corrosion to electrical components, and good adhesion to metals such as steel, aluminum, copper, tin, as well as rubber, plastic, wood and other materials. Encapsulation materials can protect installed and debugged electronic components and circuits from the effects of vibration, corrosion, moisture, and dust.

Advantages:

Polyurethane sealant can cure at room temperature, avoiding damage and performance degradation of electronic and electrical components caused by temperature rise during heating curing. Due to the curing process at room temperature without the need for large heating and curing equipment, it is an ideal sealing material for moisture-proof and corrosion-resistant treatment of electronic and electrical components.

Filled PU Potting 

1、 Product Introduction:

Polyurethane sealant is developed for long-term protection of precision circuit controllers and components in the electronic industry. Excellent electrical insulation, especially suitable for sealing electronic circuit boards and components used in harsh environments such as humidity, vibration, and corrosion.

2、 Application areas:

Suitable for sealing various electronic components, microcomputer control boards, etc., such as fuzzy controllers for washing machines, pulse igniters for gas water heaters, induction sanitary ware controllers, electric bicycle drive controllers, etc.

3、 Operation process:

1. Preheating: Place the poured components in an oven of around 60 ° C for 1-2 hours to remove moisture from the components;

2. Mixing: Weigh a certain amount of material A, then add material B in proportion and stir evenly in a mixing container;

3. Defoaming: Vacuum defoaming of the mixture (note: a small amount of bubbles remaining on the surface of the adhesive before stopping vacuuming is a normal phenomenon and will naturally disappear under normal pressure);

4. Pouring: Pour the defoamed mixture into the device to be poured, and it can be completely cured at 23 ℃/3-4 hours.

4、 Storage, transportation and precautions:

1. This product is a non hazardous material and is stored and transported as a general chemical. The production date of the product can be found in the packaging drum.

2 A. Component B should be sealed and stored. If it is not used up after opening, please reseal the lid and seal it.

3. During the gluing process, mixing containers, stirring tools, etc. should avoid contact with water and moisture.

4. During use, the spilled glue can be cleaned with solvents such as acetone, ethyl acetate, dichloromethane, etc., but the solvents should not be mixed into unused A and B glue or already sealed glue.

5、 Packaging specifications:

Material A is packaged in iron drums, 20KG per drum; B material is packaged in iron drums, 16KG per drum.

Note: The above performance parameters are typical data tested for this product at a humidity of 70% and a temperature of 23 ℃. They are for reference only when used by customers and cannot fully guarantee that all data can be achieved in a specific environment. Please use actual test data when using it.


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